Double-layer Factory Building

Double-layer Factory Building
Double-layer Factory Building
  • +86-15981850388
  • canglong@steelstructureframe.com
  • Zhengzhou, Henan, China

Double-layer Factory Building

Structural Composition

Main Structural

Steel Structure

Steel Materials

Q235/Q355 Grade Steel

Beam/Column

H-Shaped Steel

Purlins

C/Z Section Steel

Wall/Roof System

Insulation Panel (EPS/PU/Rock Wool), Metal Sheet

Accessory

Crane, Drainage Pipe, Door, Window

Service Life

Over 25 Years

Delivery Time

30 Days After Receiving the Deposit

Payment

T/T, L/C, PayPal

In modern industrial and commercial operations, efficient land and space utilization is key to reducing costs and increasing efficiency. Canglong’s double-layer factory building is the ultimate solution tailored for you, perfectly realizing the core value of multiplying space by utilizing a single site.

Canglong double-layer steel factory building exterior with Q355B H-beam frame

Canglong prefabricated double-story steel workshop frame under construction

Hot-dip galvanized steel frame of Canglong double-layer industrial building

Structural & Interior Composition

The Canglong double-layer steel factory building is engineered around a rigid portal frame system, optimized for industrial loads and vertical space utilization.

Main Structural Frame

  • Primary Columns & Beams: High-strength Q355B welded H-section steel, designed for rigid-frame or pinned-base connections depending on seismic and wind load requirements.
  • Secondary Framing: Q235B galvanized C/Z purlins and girts form a lightweight yet robust support grid for wall and roof panels.
  • Floor System (2nd Level): Composite steel decking with concrete topping or grating platforms, engineered for 300–500 kg/m² live load as standard; upgradable to 1,000+ kg/m² for heavy equipment.
  • Bracing System: Cross-bracing or portal bracing in both longitudinal and transverse directions ensures lateral stability against wind and seismic forces.

Enclosure & Interior Finishes

  • Wall & Roof Panels: PU, rock wool, or EPS sandwich panels (50mm–200mm thickness), selected based on climate, fire rating, and thermal performance needs.
  • Surface Treatment: Hot-dip galvanization ≥80μm or multi-layer anti-corrosion paint system, ensuring 50-year design life even in coastal or humid environments.
  • Interior Layout: Column-free or wide-span interiors allow flexible partitioning. The first floor is ideal for heavy production and material flow; the second floor suits light assembly, QC labs, offices, or inventory mezzanines.

Technical Specifications

Component Material / Specification Standard / Note
Main Frame Q355B Welded H-beam & Column GB/T 1591 / ASTM A572 Gr.50
Secondary Frame Q235B Galvanized C/Z Purlin GB/T 700 / ASTM A36
Surface Treatment Hot-dip Galvanized ≥80μm or Painted ISO 1461
Wall & Roof Panel PU / Rock Wool / EPS Sandwich Panel 50mm–200mm, customizable
Design Life 50 years GB 50017
Wind Resistance Up to 180 km/h (customizable) Local building code
Seismic Resistance Zone 8–9 (customizable) GB 50011
2nd Floor Live Load 300–500 kg/m² standard Up to 1,000+ kg/m² optional
Crane Capacity Up to 20 tons (1st floor) Custom runway beam design
Fabrication Time 4–6 weeks FOB / CIF delivery
On-site Assembly 2–4 weeks (typical) Numbered components + drawings

Customizable two-story steel industrial building designed by Canglong Group

Advantages of Double-Layer Steel Structure Factory Buildings

Maximize Space Utilization

Through innovative vertical space design, the effective usable area is easily doubled within the same footprint. The first floor can be used for heavy production, equipment installation, or raw material storage, while the second floor can be used for light assembly, offices, product showrooms, or logistics sorting centers. This vertical division of functions facilitates a smoother production process.

Sturdy, Safe, and Reliable Structure

The main frame is constructed of high-strength H-shaped steel (such as Q355), which offers excellent mechanical properties and strong load-bearing capacity, ensuring overall stability and superior earthquake and wind resistance. Galvanized C-shaped steel purlins form a lightweight yet strong secondary structure system, ensuring long-term safety.

Fast, cost-effective construction

All steel components are prefabricated in the factory, ensuring high precision and controlled quality. Only standardized assembly is required on-site, making construction significantly faster than traditional concrete construction. This significantly shortens your return on investment, allowing you to commence operations faster and seize market opportunities.

Excellent enclosure system performance

Rock wool sandwich panels, PU sandwich panels, or EPS sandwich panels can be selected for wall and roof panels, tailored to your needs. These materials offer excellent thermal insulation, fire resistance, sound insulation, and moisture resistance, creating a more comfortable working environment for employees while providing stable storage conditions for precision equipment and specialized goods.

Flexible customization, adaptable to the future

The double-story steel structure factory building offers tremendous design flexibility. Span, column spacing, and floor height can all be customized. The spacious interior allows for flexible partitioning and renovation to accommodate future business changes, offering strong scalability and adaptability.

Canglong completed double-story steel factory building with insulated sandwich panel walls

Interior functional layout of Canglong double-layer factory building production floor

Canglong Exclusive Advantages

In-House Engineering — No Outsourced Drawings

Every double-layer factory building is modeled in Tekla Structures 3D by Canglong’s own structural engineering team (15+ licensed engineers). This eliminates fit errors during assembly and allows real-time design adjustments based on your local building codes.

Factory Pre-Assembly Before Shipping

At our 1,332,000㎡ ISO-certified production base in Henan, China. You receive numbered components that bolt together on-site — no field cutting or welding required for standard connections.

Full-Package EPC Support

Canglong doesn’t just sell steel kits. We deliver structural calculations, foundation drawings, container loading plans, and remote installation guidance as standard. For complex projects, we can dispatch an on-site engineer to supervise assembly.

Global Project Portfolio

We have completed double-layer and multi-storey steel structures in Zambia, Ghana, Chile, Thailand, the Philippines, and Romania. Each project is documented with photos, dimensions, and client-verified performance data. Browse our project gallery →

Steel frame connection detail in Canglong double-layer industrial structure

Applicable Scenarios

Manufacturing and Processing: Small and medium-sized machinery manufacturing, automotive parts, and home appliance assembly. The first floor handles heavy machining and raw material intake; the second floor supports sub-assembly and quality control stations.

Warehousing and Logistics: E-commerce distribution centers, high-bay warehouses, cold chain storage, etc. First floor for receiving, sorting, and dispatch; second floor for slow-moving inventory or climate-controlled storage.

Comprehensive Use: Front-of-house and back-of-house facilities, integrating R&D and production, and display and warehousing. Ideal for showrooms on the ground level with production or stock management upstairs — common in automotive 4S centers and industrial parks.

Featuring flexible vertical space division and high space utilization, our double-layer steel buildings are not only limited to industrial production and warehousing use. They can also be customized for multi-story commercial layouts combining storefront display, customer service and back-office work. Learn more about our tailored commercial retail metal building designs for diverse hospitality and service industry projects.

Production Capacity & Delivery

Manufacturing Scale

  • Production Base: 1,332,000㎡ factory in Henan Province, China, with 6 automated H-beam welding lines and 4 CNC cutting stations.
  • Monthly Output: 50,000+ tons of fabricated steel components.
  • Quality Control: 100% dimensional inspection + random ultrasonic weld testing. All materials sourced from certified mills (Baosteel, Ansteel).

Certifications & Compliance

  • ISO 9001:2015 Quality Management
  • ISO 14001:2015 Environmental Management
  • CE EN 1090-1 Steel Structure Execution Class 2
  • GB/T 19001 Chinese National Quality Standard

Delivery Timeline

Phase Duration Deliverable
Design & Detailing 1–2 weeks 3D model, fabrication drawings, foundation plan
Steel Fabrication 4–6 weeks Numbered components, packing list, loading plan
Shipping 2–5 weeks FOB/CIF to destination port
On-site Assembly 2–4 weeks Guided by installation manual + video support

Expedited production available for urgent projects. Contact our sales team for a project-specific schedule.

Related Products & Reference Projects

You May Also Need

Reference Projects — Double-Layer & Multi-Storey

Need a custom design for your site? Request a free structural design and quotation →

Frequently Asked Questions

What is the load capacity of the second floor in a double-layer factory building?

The second-floor live load is typically designed for 300–500 kg/m², suitable for light assembly, offices, or inventory storage. For heavier equipment, Canglong engineers can reinforce the frame to support 1,000+ kg/m².

How long does it take to build a double-layer steel factory?

Steel component fabrication takes 4–6 weeks. On-site assembly is typically 2–4 weeks — significantly faster than concrete construction. Canglong provides numbered components and detailed installation drawings to streamline assembly.

Can a double-layer factory building support overhead cranes?

Yes. The first-floor frame can be designed to accommodate overhead cranes up to 20 tons. Crane runway beams, column reinforcement, and foundation loads are all engineered during the design phase.

What insulation options are available?

Canglong offers PU (polyurethane), rock wool, and EPS sandwich panels (50mm–200mm). PU provides the best thermal insulation (U-value ≈ 0.22 W/m²K); rock wool offers A-grade fire resistance.

Is the structure suitable for seismic zones?

Yes. Using high-strength Q355 steel and rigid frame connections, our double-layer factory buildings can be designed for seismic zones 8–9 per GB 50011 or equivalent local codes.

What is the cost per square meter?

Canglong delivers factory-direct pricing with no middleman markup. Every double-layer building is engineered to your exact span, height, and load requirements, so you only pay for what you need. Request a tailored quotation and receive a detailed breakdown within 24 hours.

Color Selection of Steel Structures

Color Selection of Steel Structures

Steel Building 3D Model Design

Steel Building 3D Model Design

Steel Structure Building Kits

Steel Structure Building Kits

Steel Structure Production Equipment

Steel Structure Production Equipment

Steel Structure Production Process

Steel Structure Production Process

Packing And Shipping

Packing And Shipping

Why Choose Us?

  • The first and largest steel structure & sandwich panels factory in north of China.
  • 20 years experience direct factory with competitive price, stable and controllable quality.
  • Over 100 million dollars of annual output.
  • More than 100000m2 production industrial park.
  • One stop service from design to installation.
  • 10 units free 3D designs & 10 units design structural drawings per day.
  • Professional installation teams in 30+ countries.
  • CE,ISO certificates.
  • Supply quality guarantee for 15 years.
  • Cooperating with 100+ countries & 2000+ partners.

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